All Guides|crate compliance5 min read

Metal Bolts vs Plastic Clips: Why Your Crate Will Be Rejected

You bought an expensive 'airline approved' crate. You measured your pet correctly. You have all the documents. But at check-in, the agent points at your crate and says: 'Those plastic clips aren't allowed.' This happens every single day.

Last updated: 2026

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The Plastic Clip Problem

Most pet crates sold at pet stores come with PLASTIC CLIPS securing the top and bottom shell. The packaging says "airline approved" or "meets IATA standards."

HERE'S THE TRUTH: These claims are for CABIN travel or ground transport. For CARGO/checked baggage, plastic clips are NOT acceptable.

IATA Live Animals Regulations require that crates "be secured with screws or bolts" for air cargo. Plastic clips:

Can crack at altitude due to pressure changes
May fail if the crate is dropped or shifted
Can be chewed through by stressed pets
Become brittle in cold cargo holds

What Airlines Actually Require

For cargo transport, IATA CR 82 requires:

**METAL FASTENERS on all four corners:**

Metal bolts with nuts
Metal screws
Cable ties (as ADDITIONAL security, not replacement)

**ACCEPTABLE:**

Metal nuts and bolts through existing holes
Metal screws into shell
Combination of bolts + zip ties
Metal brackets at corners

**NOT ACCEPTABLE:**

Plastic clips (even "heavy duty")
Plastic screws
Relying only on zip ties
Tape of any kind

How to Fix Your Crate

You don't need to buy a new crate. Here's how to upgrade:

**WHAT YOU'LL NEED:**

8 metal bolts (size to fit existing holes)
8 metal nuts with washers
8 zip ties (as backup)
Drill if holes need enlarging

**STEP BY STEP:** 1. Remove plastic clips 2. Line up top and bottom shells 3. Insert bolt through existing holes 4. Add washer and nut on inside 5. Tighten firmly (not overtight - don't crack plastic) 6. Add zip tie through same holes as backup 7. Repeat for all four corners

**COST:** About $5-10 at any hardware store **TIME:** 15-20 minutes

This simple fix prevents 90% of crate rejections.

Visual Inspection at Check-In

When the airline agent inspects your crate, they will:

1. **Check ALL four corners** for secure fastening 2. **Pull on the shell** to test if it separates 3. **Verify metal hardware** (they know plastic from metal) 4. **Check zip ties are present** as backup 5. **Ensure clips aren't just hidden** under tape

If they see plastic clips - or if the shells move when pulled - your crate fails.

Why This Rule Exists

The cargo hold is harsh:

**Pressure changes**: Plastic becomes brittle
**Temperature extremes**: -10°C to 30°C possible
**Turbulence**: Crates can shift violently
**Handling**: Baggage handlers aren't gentle

Multiple pet escapes and injuries have occurred when plastic clips failed mid-flight. A loose pet in a cargo hold is a danger to themselves, other animals, and potentially the aircraft.

The metal bolt rule isn't bureaucracy - it's learned from tragedy.

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